Maßgeschneiderte Hightech trifft digitale Logistik

Endress+Hauser optimiert Lagerprozesse mit SAP EWM

“No matter where you are, we are at your side”: This is Endress+Hauser’s pledge to its customers who are literally located all over the world. As one of the leading international suppliers of measurement and automation technology for the process engineering industry, the family-owned company, founded in 1953 in Lörrach, near the Swiss border , has long been operating internationally with around 17,000 employees. It supplies more than two million sensors and systems every year. However, these are by no means off-the-peg products. Almost every device is a unique piece that is exclusively tailored to the precise needs of the respective client – making them fully ready for their journey into the digital future. Just like Endress+Hauser itself. The company has recently accelerated the conversion of warehouse logistics at its oldest and largest production facility in Maulburg, Baden-Württemberg from SAP WM to SAP EWM. The system upgrade has digitized many manual processes, making them considerably more efficient. On top of that, transparency in the logistics processes within the plant and in the inventories of raw materials, semi-finished and finished products has been significantly improved.

Customer Reference

Warehousing always means physics. Due to this fact, there is a limit to how much the reality of logistics processes can be tested and predicted in advance of the go-live.

Matthias Kaiser Project Manager Business Processes at Endress+Hauser

Tailored Execution Despite a Complex Warehouse Structure

Endress+Hauser brought io on board for the implementation. The interdisciplinary lead consultant successfully implemented the measures as part of an integrated overall design, which it developed for the Maulburg site, in the spring of last year. “We rely on our proven standard implementation approach,” explains project manager Thomas Kopany. “The activate methodology is based on scrum – and stands out with its comparatively short project timelines. It was developed specifically to meet SAP project implementation requirements.”


It may sound like routine practice, but it is by no means standard procedure in day-to-day planning. Even when set up in this way, implementation is not something that can be approached casually, as Matthias Kaiser, Project Manager Business Processes at Endress+Hauser, explains: “Warehousing always means physics. Due to this fact, there is a limit to how much the reality of logistics processes can be tested and predicted in advance of the go-live.” This is exacerbated by the fact that the warehouse structures and their processes in Maulburg have grown historically and are now at full capacity, as Kaiser explains further. “The project comprised two small parts warehouses, two pallet warehouses and various external and replenishment warehouses with varying degrees of automation. The way these are organized and what they actually contain can be represented in the system with approximately 80% accuracy. There is a lot to consider and take into account.”
 

Change management should not be underestimated, which is why implementation strategies are always accompanied by workshops.

Sascha Keth Key Account Manager and Team Lead at io

Change Management as the Key to Sustainable Project Success

In addition, the Endress+Hauser employees who now manage and take care of the systems following the successful completion of the project had to be involved, too. “Change management should not be underestimated, which is why implementation strategies are always accompanied by workshops,” explains Sascha Keth, Key Account Manager and Team Lead at io. “All users are encouraged to fully identify with the new ways from an early stage with partnership-based, practical coaching sessions that explain what’s involved and provide the necessary expertise in detail.” This is also important with a view to the future: The next step will be to reflect the movements from production to the warehouse in SAP EWM. Endress+Hauser’s in-house IT specialists are not only responsible for the Maulburg site. They support the Group worldwide – including the new China and India plants which are currently under construction.

We rely on our proven standard implementation approach. The activate methodology is based on scrum – and stands out with its comparatively short project timelines.

Thomas Kopany Project Manager at io

Work in progress: The next step will be to reflect the movements from production to the warehouse in SAP EWM.