Airline catering – efficiency, safety and flexibility

In-flight catering places enormous demands on food processing, food safety and logistics. From the delivery of fresh ingredients to the provision of thousands of individual menus per flight within a few hours: Airlines and caterers need efficient, scalable and hygienically safe solutions – especially in view of global regulations, customs and safety requirements and precise timings in airline operations.

Our expertise

io is a leading consulting and planning company for airline catering and aircraft catering, specializing in the design, implementation and optimization of international catering locations:

Planning and design of catering facilities ×

  • Comprehensive planning of flight catering facilities including process modeling, area layout and material flow

  • Creation of sustainable and resource-efficient operating protocols

  • Focus on airline catering systems

Automation and digitalization ×

  • Automation and digitalization

  • Automated material flow systems including automated storage systems

  • Trolley transport systems for airline carts (automated/manual)

Technology for production and infrastructure ×

  • Production systems and stainless-steel technology for food processing

  • Dishwashing technology for dishes, cutlery, trolleys and kitchen equipment

  • Modern waste disposal systems and manual waste handling

  • Cooling technology: Cold rooms, brine cooling, deep-freezing, cryogenic systems

  • Laundry technology for textiles and workwear

Quality and safety ×

  • Food laboratories for quality assurance and control

Our services for your flight catering facility

Process and system planning

  • Planning of complete catering processes and system layouts

  • Development of production strategies: Cook & freeze, cook & chill and LTLT

  • Buffer and staging protocols for inbound, production and outbound

Production and logistics optimization

  • Optimization of processes in dishing, tray setting, beverage and amenity kits

  • Warehouse planning for raw materials, intermediate products and finished goods

  • Evaluation and design of automated transport and conveyor systems

  • Planning waste and laundry protocols

Cooling and hygiene protocols

  • Selection and planning of efficient cooling systems (e.g. brine or cryogenic cooling) for maximum product safety

  • Development and implementation of hygiene protocols

  • Advice and planning of modern dishwashing technology

Digital and innovative solutions

  • Consulting and implementation of innovative IT systems and digital solutions

Added value

Decades of experience in planning and implementing international airline catering and airport catering facilities

Complete lead consulting – all planning services for your project from a single source

Future-proof strategies through the integration of current technology, sustainability and digitalization trends

Proprietary software solutions for planning airline kitchen design and catering facilities

Comprehensive in-house expertise from production, process and laboratory technology, architecture and construction, building services, logistics, automation, and IT

Sound expertise in IT, automation and digital transformation

Application of current international best practices and benchmarks

Planning with 3D models and BIM data

Your contact